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This interactive tool demonstrates how process simulation can be combined with machine learning surrogate models to enable fast and accurate predictions of complex industrial operations.
The system represents a juice concentration process using an evaporator, where the key operating conditions are:
From these two inputs, the surrogate model instantly predicts:
The original process was simulated in DWSIM, a powerful open-source process simulator. A Design of Experiments (DOE) was created using Latin Hypercube Sampling (LHS) within the AI4T Suite, followed by training a surrogate model optimized with Optuna. This model is then deployed as a web interface, allowing users to interact with the predictions in real time.
✅ Speed – Results are available instantly, without running a full simulation.
✅ Accessibility – A simple web interface makes advanced process modeling available to anyone.
✅ Cost reduction – Engineers can explore scenarios and optimize conditions without consuming computation time or simulation licenses.
✅ Decision support – Supports quick evaluation of process performance and energy consumption.
✅ Scalability – The same methodology can be applied to any industrial process (chemical, food, energy, etc.).